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    Permitex Installation Manual
     
   

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Table of Contents Page


        Introduction: Generic instructions
        Finish Options
        Instructions A: Primer coats
        Instructions B: Smooth Coat
        Instructions C: Texture Coat
        Instructions D: Raised Texture Finish
        Instructions E: Eggshell Top Coats
        Appendix A: Equipment
        Appendix B: Masking and Bagging
        Appendix C: Clean Up
        Appendix D: Inspection Process
        Appendix E: Finish Options
        Appendix F: Precautions


Introduction: Generic Instructions [Back to Top]

For Professional Use Only. Permitex coatings are sold and installed by professional painting contractors trained in the application procedures by TM Pratt & Company.

It is assumed that all wall surfaces have been made PAINT READY prior to the installation of Permitex . The Permitex installer should conduct a thorough inspection of all areas to be coated before starting work. If wall surfaces are unsatisfactory, preparation incomplete, or areas obstructed, it is best to deal with these inadequacies and arrange for a cure before proceeding.

SURFACE PREPARATION

Surfaces to be coated must be clean, dry, and free of wax, grease, dust, mildew, water-soluble materials, scaling, loose paint and wallpaper. Glossy areas should be thoroughly cleaned with heavy-duty industrial cleaner or wax remover, rinsed with clean water, allowed to dry and then sanded and/or scraped with a wire brush until gloss has been dulled.

PASTE REMOVAL

Excess wallpaper paste must be removed by wetting out with warm water and scraping. A normal amount of wallpaper paste residue can stay, as it will wet out, emulsify, and lock down when the PERMITEX SA Primer Coat is properly applied. If carpet tack strips are to be saved, they should be covered before paste removal.

WALL REPAIRS

Repair or replace damaged, unsound, wet, or rotted drywall. Cut away and/or remove any lose (de-laminated) wallboard paper. Patch and make smooth as needed. Large voids, gaps or cuts need to be patched and/or taped and mudded. Caulk where required to achieve an even & clean line in corners and at window, doorframe, and equipment junctions.

MOISTURE DAMMAGE

Previous moisture problems may cause the wallboard paper to blister or separate from the wallboard in places. Mild blistering may not require cutting out and repairing as the paper may shrink down and bond when the PERMITEX SA PRIMER coat dries. If blistering persists, these areas must be cut out, repaired and primed again before proceeding. Allow to thoroughly dry. Do not proceed with Permitex installation on areas that remain wet.

RUST BLOCK

Check all corner beads or exposed nail and screw heads for signs of rust and use a high quality, stain blocking metal primer (RUST-OLEUM No. 769) on these and other areas, which are likely to produce rust in the future. Treat exposed rusty metal with Ospho prior to applying metal primer and patching with plaster. Extremely rusted corner beads should be removed and replaced with plastic corner beads.


MOLD & MILDEW

Mold and Mildew identification, remediation, and prevention are subjects that have been written about extensively. While our coatings products contain mold and mildew inhibiting agents; these will only inhibit the growth of mold and mildew on the coating itself. If mold and mildew is present in the environment where you intend to install our coatings, we recommend that you eradicate the problem before you proceed. There are many mold and mildew eradication companies in your market area that can assess and address the problem. In addition, the EPA provides substantial background material at www.epa.gov (search on mold or mold remediation). We have included some of the EPA documents concerning mold on our CD or you can link to these files at www.tmpratt.com/mold.

MASKING & BAGGING

Protect all areas and surfaces not to be coated using the 3M or an equivalent masking system. Surfaces to be masked should be sound, clean, and free of contaminates. Be sure that any surfaces such as doorframes, etc. that may have been painted prior to the Permitex installation, are adequately cured before masking. See appendices for additional information.

TECHNICAL DATA (See Technical Data Sheets for each of the coatings)

THINNING/CLEANUP
Thinning is generally unnecessary, but if required to obtain desired application properties a small amount of clean water may be added. Never add other paints or solvents.
Clean hands tools and equipment with warm soapy water. Spray equipment should be given a final rinse with mineral spirits to prevent rusting.
Use completely or dispose of properly. Dry, empty containers may be recycled in a can-recycling program. Local disposal requirements vary; consult your sanitation department or state designated environmental agency for information on disposal options.

CERTIFICATION Formulated without lead mercury or chromates.

LIMITATIONS
Do not apply when air and surface temperatures are below 50 F (10 C). Avoid application to surfaces treated with silicone type water repellants.

ENVIRONMENTAL/SAFETY (See MSDS sheets)

TECHNICAL ASSISTANCE

Contact TM Pratt & Company, Inc. PO Box 200 Miami FL 33243-0200
Tel 305-576-3316 Fax 305-576-8416 e mail info@tmpratt.com


Finish Options [Back to Top]
Permitex is a multiple coat system. On the following pages you will find details on the application techniques for Permitex primers, smooth coat, texture coat, raised texture and eggshell finish. To achieve the desired result follow the steps as outlined below
In New Construction when the walls are paint ready:
1) Standard texture application calls for the application of the smooth coat (instructions B) followed by the texture coat (Instructions C)
2) Raised texture application calls for the application of the smooth coat (Instructions B) followed by the Raised texture coat Instructions D)


In Renovations when the walls require a primer coat:
3) Standard texture application calls for the application of a primer coat (Instructions A), then smooth coat (Instructions B) followed by the texture coat (Instructions C)
4) Raised texture application calls for the application of a primer coat (Instructions A), then smooth coat Instructions B followed by the raised texture coat (instructions D)
Applying the eggshell finish:
5) If the wall coating is old, first apply the Styrene Acrylic primer (Instructions A) followed by the eggshell finish (Instructions E)
6) If the wall coating is fresh proceed with the eggshell application (Instructions E)

Instructions A Permitex Styrene Acrylic Primer [Back to Top]


PRIMER FOR INTERIOR & EXTERIOR SURFACES

This product is a CONCENTRATE and must be thinned with equal (1:1) parts of clean water before use as a wall conditioner.

APPLICATION
After thinning RXM Primer with equal (1:1) parts of clean water apply in thin even coats with a quality synthetic brush, short nap roller, or spray.

Spray Airless: Fluid pressure @ 1,500 - 2,000psi; tip .017; filter 50 mesh.

Apply when temperatures are above 50 F (10 C).


COVERAGE

After thinning with clean water, RXM Primer should be applied at approximately 300 square feet per gallon


DRYING TIME

Dry time @77 F (25 C) @ 50% RH
Set to touch - 2 hours
To Recoat - 6 hours
To service - 12 hours
Drying time may vary depending on temperature, humidity, air movement, and application techniques.

THINNING/CLEANUP

PERMITEX SA PRIMER coat should be thinned with equal parts (1:1) of clean water. Never add other paints or solvents.


Permitex Stain Block Primer

On areas that ARE or WERE stained from mildew or other causes, apply a high quality Stain Block Primer per manufacturers instructions and allow to thoroughly dry. Stain Block Primer applied over walls that have been patched & repaired will reduce flashing. Contact TM Pratt & company for information on PERMITEX STAIN BLOCK PRIMER.


Instructions B Permitex Smooth Coat [Back to Top]

PERMITEX SMOOTH COAT is based on modern acrylic chemistry, is low V.O.C., contains no clay, plaster, or cement compounds and can be tinted to any color. PERMITEX SMOOTH COAT remains slightly flexible when cured, making it resistant to cracking as the moisture content of the substrate decreases over time.

APPLICATION

Mixing of paint: Stir thoroughly before and during use. Apply in full even coats (do not over work) with a quality synthetic bristle brush, short to medium nap roller, pad, or spray. Never add other paints, oil colors, or solvents to this product.

Spray Airless: Fluid pressure- 1,500-2,000 PSI; Tip- .017 orifice; filter 50 mesh

COVERAGE
225-300 Sq. ft. per gallon. Coverage rates will vary greatly depending on previous color, surface porosity, texture, and application methods.

DRYING TIME

Dry time @77 F (25 C) @ 50% RH
Set to touch - 2 hours
To Recoat - 12 hours
To service - 24 hours
Drying time may vary depending on temperature, humidity, air movement, and application techniques.


Instructions C Permitex Texture Coat [Back to Top]


PERMITEX TEXTURE COAT is based on modern acrylic chemistry, is low V.O.C., contains no clay, plaster, or cement compounds and can be tinted to any color.

PERMITEX TEXTURE COAT remains slightly flexible when cured, making it resistant to cracking due to building movement, along with temperature and moisture variations as the moisture content of the substrate decreases over time.

PERMITEX TEXTURE COAT is spray applied using a simple hopper gun and compressor outfit or more elaborate GRACO TexSpray RTX 1500 spray machine which greatly reduces installation time. Multiple gun adjustments, air pressure settings, tip sizes, spray patterns and knock down techniques will yield a wide variety of looks. As a starting point for PERMITEX TEXTURE COAT/STANDARD FINISHES, assuming the ambient temperature and humidity are 75 F & 70% RH: Marshalltown QLT Quickshooter hopper gun set on ¼" orifice with a medium trigger stop setting and air compressor at 20 -30 psi. Apply a uniform pattern at a rate of 100 square feet per gallon shooting from a distance of 4 to 6 ft. from the surface to be coated. Allow sprayed material to set up for approximately 20 - 25 minutes before knocking down. Use a two-step knock down procedure with the first step being an 'X' pattern (anything but up & down). The second and final knock down pass should be perpendicular to the last pass with a flat steady finish stroke. Recommended knock down tools: Red Devil brand painter's Trim Guard/Vinyl Smoother # 4048 or a quality 10" dry wall taping knife


DRYING TIME

Dry time @77 F (25 C) @ 50% RH
Set to touch - 12 hours
To Recoat - 24 hours
To service - 24 to 48 hours
Drying time may vary depending on temperature, humidity, air movement, and application techniques.

Instructions D Permitex Raised Texture Finish [Back to Top]

Raised Texture Coat for Interior Surfaces

PERMITEX Raised Texture Coat is based on modern acrylic chemistry, is low V.O.C., contains no clay, plaster, or cement compounds and can be tinted to any color. RXM Raised Texture Coat remains slightly flexible when cured, making it resistant to cracking as the moisture content of the substrate decreases over time.


PERMITEX Raised texture Coat is spray applied using a simple hopper gun and compressor outfit, more elaborate spray machines like the GRACO TexSpray RTX 1500 will greatly speed up the application process. As a starting point for PERMITEX Raised Texture Coat/Premium Finishes, assuming the ambient temperature and humidity are 75 Dg. F & 70%: Marshalltown QLT Quickshooter hopper gun using the smallest tip with an air compressor at +/- 50 psi. Apply a uniform pattern at a rate of 65 - 80 square feet per gallon shooting from a distance of 4 to 6 ft. from the surfaced to be coated. The ideal particle size should be about half the size of a grain of cooked rice. Using a larger tip and less air pressure will give you a larger particle and heavier pattern. If spraying in an excessively humid environment apply two lighter coats with the same combined rate of 65 - 80 square feet per gallon. Allow the first coat to dry before proceeding with the second coat.


DRYING TIME

Dry time @77 F (25 C) @ 50% RH
Set to touch - 12 hours
To Recoat - 24 hours
To service - 24 to 48 hours
Drying time may vary depending on temperature, humidity, air movement, and application techniques.


TOUCH-UP
Small touch-ups can be done using a brush and RXM Raised Texture that has been thinned with water. Larger touch-ups and patches can be made using a hopper gun or hand operated touch-up sprayer. Contact TM Pratt & Company for touch-up techniques. 800-776-3316


Instructions E Eggshell Finish as a Top Coat [Back to Top]

Over Textured or painted surfaces

Primer: If the texture or paint has been on the wall for awhile we suggest you apply the styrene acrylic primer (see instructions A above as the first step

APPLICATION

Stir thoroughly before and occasionally during use. Apply in one or two coats (do not over work) using a high quality synthetic bristle brush, medium nap roller, pad, or spray. The key to a successful RXM EGGSHELL FINISH application is to flow the coating on (not overwork it), leave it, and let the chemistry do the rest as it cures.

Spray Airless: Fluid pressure- 1,500-2,000 PSI; Tip- .017 orifice; filter 50 mesh
COVERAGE over textured surfaces
Unprimed 190 - 225 Sq. ft. per gallon. Coverage rates will vary greatly depending on surface porosity, texture pattern and application methods. If applying in two coats, apply to the same combined rate of 190 - 225 Sq. ft. per gallon.
Primed 190 - 250 Sq. ft. per gallon. Coverage rates will vary greatly depending on surface porosity, texture pattern and application methods. If applying in two coats, apply to the same combined rate of 190 - 250 Sq. ft. per gallon
COVERAGE over painted surfaces
Primed 300 - 400 Sq. ft. per gallon. Coverage rates will vary greatly depending on surface irregularities, color and application methods. If applying RXM EGGSHELL FINISH in two coats, apply to the same combined rate of 300 - 400 Sq. ft. per gallon 153001


DRYING TIME

Dry time @77 F (25 C) @ 50% RH
Set to touch - 2 hours
To Recoat - 12 hours
To service - 24 hours
Drying time may vary depending on temperature, humidity, air movement, and application techniques.

Appendix A: Equipment Check List: [Back to Top]

  • Goldblatt Manufacturing Pattern pistol compressor or high volume compressor.
  • Hopper Guns: Marshalltown Sharpshooter 1 or Marshalltown QLT Quickshooter or Wal-Board Spray-pro gun.
  • For spraying the Primer or Smooth Coats use an airless spray unit such as Wagner EP 2300 Pro Series with a 513 and 517 tip for Primer and Smooth coats respectively.
  • Respirators, shop coats, hats, heavy-duty booties.
  • Ceiling flexible spray shield 3-foot length, Goldblatt 15192 or equivalent.
  • Mud type paddle with extension for 1/2" drill for mixing textured product, and 1/2" drill.
  • Knock down tools Goldblatt 5350 (10") or 5352 (12") or Marshalltown # 2161 (must be straight on edge w/ flared points) and stainless steel mud pan, Goldblatt 14"# 5225 or equivalent and 11/2" putty knife.
  • Heavy-duty drywall pole sander.
  • Rollers with 3/8" or 1/2" nap for primer and 3/4" or 1" nap for Smooth Coat and roller frames and extensions.
  • Holster and belt, tool bag, and hand truck and footstool.
  • Drum opener, rubber bands for pail liners, spatula with long handle, 5-gallon strainers.
  • Halogen lamps (2 singles and 2 doubles on tripods) plus spare 500-watt bulbs and extension cords 2-100, 3-25, 4-10 with 3 way, 1-100 lightweight.
  • Drop cloth runners.
  • 3M hand masking tool with accessories contact TM Pratt & Company for details.
  • Masking tape 1", and 2" widths, and duct tape in 2" width.
  • 3 M masking film in 12", 24", and other widths appropriate to the masking requirements.
  • Polyethylene film in 1 or 3 mils thickness with widths appropriates to sizes of room and hallway.
  • Poly tubing 6" for spray equipment hoses contact TM Pratt & Company.
  • Push pins, scissors & glue pens to tack poly film to windows or shower units.
  • Razor utility knives and plenty of spare blades to cut mask material away from walls and trim.
  • Rags, sponges, garden hose, nozzle and Y fitting.
  • Water bucket for cleanup of over spray and tools.
  • Rosin Paper for hallways and high traffic areas.
  • Air pressurized garden type 2-gallon sprayer with 3 hose for applying bleach solution to walls.

Below are some phone numbers that may be helpful in location the necessary tools. If you have any questions or problems finding the tools, please call us at 1-800-776-3316.
Tool Source: 800-372-0146 Goldblatt: 800-621-8200 3M: 800-854-4266
All-Wall 800-929-0927 Marshalltown: 800-888-0127

Appendix B: Hints for Masking and Bagging the Room: [Back to Top]

  • The room is assumed to be paint ready and furniture, fixtures, and equipment free (FF&E). Check different areas in each of the rooms for moisture levels. Make note of which areas are checked and the moisture readings obtained at each location. Do not continue if any moisture readings are in excess of the safe limit for the substrate being tested. If you believe you may have a moisture problem, stop and correct the problem before proceeding.
  • The return air conditioning, or hot air heat system should be turned off or blocked before masking.
  • The carpet if any should be covered with polyethylene with at least 3" overlap and duct tape applied at the seams.
  • Dust off or wipe areas to be masked to assure masking tape sticks to the substrate.
  • All heating and a/c vents should be masked, vent covers should be removed, and thermostat should be adjusted and masked.
  • Sprinkler heads and smoke alarms should be masked with paper or film at base and then use an appropriate sized Styrofoam cup to cover the sensor. Check with building personnel to determine whether the procedure followed meets operating codes.
  • All switch plate and outlet covers should be removed and placed in room hardware bag.
  • All switches and outlets should be masked.
  • All windows, wooden trim, doors, and doorframes should be masked.
  • All hallways and high traffic areas should be covered with rosin paper runners.
  • A clean area should be defined near the elevator allowing personnel to remove shoes or apply clean footwear or booties before entering the elevator and other areas of the hotel.
  • Masking the doors, windows, shower units, a/c unit, mirrors or other common sized objects encountered in each room should be done using pre cut pieces if possible. Glue sticks are quite useful to tack the poly material to the area being masked, and then follow up with tape.
  • If the doorstops have been removed, a temporary one should be rigged to prevent wall damage.
  • Be sure that any surfaces such as doorframes, etc., that may have been painted are adequately cured.


Appendix C: Clean Up [Back to Top]

  • All tools and equipment used in the application of Permitex products can be cleaned with warm soapy water.
  • After the texture coat has dried and the room has been inspected. The room should be cleaned up as follows.
  • All tape should be removed from the walls, windows, outlets, switches, and doors. Care should be taken, as the Texture Coat can be peeled away from the wall in areas if tape is removed hastily. When in doubt use a razor utility knife with a fresh blade to cut the tapeline to get a clean edge. All used painting supply material, except containers, should be removed from the room and placed in the facility's dumpsite. All polyethylene should be removed from the floor unless the property owner wishes it to stay.


Appendix D: The Inspection Process [Back to Top]

  • The room should be inspected at the inception of the job to determine if the area is in a paint ready condition.
  • Moisture readings are crucial since painting/texturing over moist walls will result in an unacceptable job. Work must not begin if moisture readings are in excess of safe readings based on the wall substrate.
  • Additional inspections should occur after the room is masked and bagged.
  • Further inspections are necessary after the primer is applied. Look for raised drywall face, non-dry spots, and recheck moisture readings.
  • Additional inspection should take place after the smooth coat is applied.
  • Additional inspections should occur after the texture coat is applied.
  • A final sign off inspection should occur after the room is cleaned.


Appendix E: Finish Options [Back to Top]

In addition to the Standard Texture over Smooth Finish and the Raised Texture Finish, Permitex can be installed with the following options:


A). Finish Options:
      1) Smooth or Eggshell over Texture Finish
      2) Floated Finish
      3) Texture over Raised
      4) Multiple Layering
      5) Broom Down Finish


B). Color Options:
      1) Accent Texture colors
      2) Stipple colors
      3) Stain Over
      4) Pigment Float

C). Other Options:
      1) Flat, Satin, or Gloss Sealer Finish Coat
      2) Burnished Finish


Please contact TM Pratt & Company for specific instructions for these finish techniques.

PO Box 200 Miami FL 33243-0200
Phone: 1-800-776-3316 or 305-576-3316 Fax: 305-576-8416
E-mail: info@tmpratt.com Web Site: www.tmpratt.com

Appendix F: Precautions [Back to Top]

CAUTION

Use with adequate ventilation. Do not ingest. Avoid prolonged contact with the skin. Wash immediately after use and before smoking or eating. Avoid breathing vapors or mist. In case of eye contact, flush eyes immediately with water and continue for at least 15 minutes and consult a physician. In case of ingestion, do not induce vomiting; drink one or 2 glasses of water to dilute. Seek immediate medical attention. If affected by inhalation, leave the area for a location with fresh air; administer oxygen if necessary, and seek immediate medical attention.


Keep from freezing. Close container after each use. Keep container out of reach of children. Do not transfer contents to another container for storage. Users can expect at least a twelve month shelf life when the material is stored unopened under proper conditions. Containers must be stored upright and airtight in a dry space. Maintain air temperature of 45°F - 100°F (7°C - 38°C). Skins formed on surface of material must be removed prior to moving containers or mixing.


CAUTION
Contains Crystalline Silica
Use only with adequate ventilation

Avoid contact and breathing of vapors and spray mist. Local exhaust is preferable. If in a confined area use mechanical ventilation. If spraying, use NIOSH approved respirator equipment meeting standards TC -21C-141 or TC-21C-183 specified for protection against spray mist, and sanding dust. This product contains crystalline silica, which is considered a health hazard if inhaled, which can result in silicosis.

WARNING

If you scrape, sand, or remove old paint you may release lead dust. LEAD IS TOXIC. EXPOSURE TO LEAD DUST CAN CAUSE SERIOUS ILLNESS, SUCH AS BRAIN DAMAGE, ESPECIALLY IN CHILDREN. PREGNANT WOMEN SHOULD ALSO AVOID EXPOSURE. Wear a NIOSH approved respirator to control lead exposure. Clean up carefully with a HEPA vacuum and a wet mop. Before you start, find out how to protect yourself and your family by contacting the National Lead Information hotline at 800-424-LEAD or log on to www.epa.gov/lead.


LIMITED WARRANTY

In lieu of all other warranties or guaranties, express or implied by contract or law, Manufacturers liability is hereby limited to replacement of such quantities of this material if found to be defective upon inspection by it. Manufacturer shall not be liable for any representations, warranties (express or implied) made by any of its agents, representatives or employees or by any applicator regarding the product contained herein. In no case will manufacturer reimburse for extra labor cost or be responsible for damage or replacement of substrates to which this product is applied.